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Ford: Reprogram PCM 1996 Taurus

  1. #1
    Steven
    Guest

    Reprogram PCM 1996 Taurus

    Check engine light came on our 96 Taurus wagon and I had the wife take it to
    the dealer.

    The dealer recommends:

    1. Replace DPFE sensor and hoses
    2. Reprogram PCM
    3. Clean MASS filter
    4. Replace serpentine belt
    5. Clean throttle body and fuel injectors
    6. Replace PCV/Grommet (wallace?)
    7. Replace fuel filter

    Dealer also wants $750 to perform same.

    No way I'm dropping 7 big ones on this list. I'm out $80 for the diagnostics
    and a car wash, but whatever....

    With a Haynes in hand and some new jack stands from Sears, I've decide to do
    this work myself.

    I am not the best mechanic you're going to meet so I would appreciate any
    insight this group would contribute. For instance, is item #2 covered under
    the 8/80 Emissions warranty?

    TIA -
    Steve



  2. #2
    IanCT
    Guest

    Re: Reprogram PCM 1996 Taurus

    What was the code that was pulled?

    For $750, you should drop $200 to $300 for an OBDII scanner so you can pull
    your own codes.

    You can easily replace your own serpentine, replace the PCV valve, and I
    believe
    the DPFE sensor and hoses, IF that's the problem.

    Your CEL will not come on for a serpentine belt though.

    Again, the code would help, and the mileage on your 96.

    r/
    -IanCT


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  3. #3
    V.B.
    Guest

    Re: Reprogram PCM 1996 Taurus

    Read your Haynes manual, disconnect the battery terminals, after you
    reconnect them, drive the car for about 20 minutes on a mixed city/highway
    stretch. You PCM/computer will relearn your driving style. That is all it
    takes. At any rate you should disconnect the battery before you replace the
    DPFE sensor.

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  4. #4
    Backyard
    Guest

    Re: Reprogram PCM 1996 Taurus

    V.B. Mercon opined in news:com:
     

    That's what I was thinking.....
     

    Huh? Why?

    I mean it's always a good idea if you're going to do extensive underhood
    work... but say I was JUST going to replace the DPFE ..is there some weird
    connection between EGR system and airbags now?

  5. #5
    jim
    Guest

    Re: Reprogram PCM 1996 Taurus

    Steven wrote: 
    No. 2 the reprograming of the PCM is simply resetting the computer which
    you can do by disconnecting the battery and then attaching it back and
    it reprograms itself as is releans the engine and will tell you what
    trouble codes you have.... what trouble code did you have from the
    dealer??? is it code P0401???? if so you might want to go to
    www.contour.org and do a search on that code there is also a procedure
    that you take off the throttle body and remove the carbon deposits
    behind the throttle body and clean it out to allow the passages of egr
    gases to be burned off and the code will go away.. the serpentine belt
    did not cause this, so probably just needs to replace anyway....
    also if you have a list of 7 things that they want to do.. try one at at
    time and your Check engine light will probably go out before you replace
    all the things... one at a time and clear the codes by disconnecting the
    battery and the codes will come back on after a two cycle drive if the
    problem is not solved... (it takes two short trips in the car to have
    the trouble code come back on).....go for the hoses if they are leaking,
    the the fuel filter, the cheap stuff first... one at a time and save the
    $750 dealer bill, probably worth about 1/2 of what a regular shop would
    charge you....

  6. #6
    PC
    Guest

    Re: Reprogram PCM 1996 Taurus

    Steven,

    When the dealer reprograms the processor the processor will be reset as the
    previous writer stated however the WDS (scan tool) will check for any
    updated calibrations. If ford has updated the calibration from the one that
    is in your vehicle it will reflash the rom.

    Sometimes a reflash (reprogram) will cure the problem but typically engine
    lamps coming on (mil) are the result of a defective part. The Taurus model
    as well as some other fords have a high replacement rate of PFE/DPFE
    sensors. The function of this sensor is to measure the back pressure in the
    exhaust and send this info to the processor. This information is used to
    determine egr opening as well as other controlling other output components.

    To replace the sensor is actually quite simple. If memory serves the Taurus
    sensor is connected by two hoses and one electrical connector without any
    screws. One hose is larger then the other so you can't mix them up.

    If you do decide to disconnect the battery be sure to warm the car to
    operating temperature first. When you restart it you want it to adapt to a
    warm engine first. it may run a little different until it adapts.

    hope this helps,

    John


    "jim" <com> wrote in message news:com... 
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  7. #7
    V.B.
    Guest

    Re: Reprogram PCM 1996 Taurus

    99.0+% of the time a bad DPFE sensor is associated with code
    P0401..insufficient EGR flow, or code P0402..excessive EGR flow. Normally,
    you will not notice any difference with code P0401, but with code P0402, the
    engine runs jerky/crappy, as if it was starving for power.

    "IanCT" <hotmail.com> wrote in message
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  8. #8
    V.B.
    Guest

    Re: Reprogram PCM 1996 Taurus

    Each and every electronic device has its own electronic signature, even if
    they were made side by side on the same assembly line.The PCM uses that
    signature to establish a reference base value. By disconnecting the battery,
    you are dumping that old/bad DPFE signature from the PCM. When a new DPFE is
    installed, the PCM will use that new signature to establish the new
    reference base value, as it relearns. Lucky for us that this is all that is
    required, and it does not need a bunch of sophisticated equipment, because
    the DPFE sensor has a high rate of failure in the Taurus with the 3.0V6
    vulcan engine.

    "Backyard Mechanic" <com> wrote in message
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    city/highway 
    it 



  9. #9
    Thomas
    Guest

    Re: Reprogram PCM 1996 Taurus

    Reprogramming the PCM is not "resetting" or any thing else all of you have been
    stating. Reprogramming the PCM is just what the name implies. Installing a NEW
    program replacing the old. There are a number of reasons for this. Maybe the
    revised program is designed to fix the constant DPFE codes for one.
    "PC PODD" <com> wrote in message
    news:com... 


  10. #10
    Steven
    Guest

    Re: Reprogram PCM 1996 Taurus

    > When the dealer reprograms the processor the processor will be reset as
    the 
    that 

    Thanks for all replies...

    Here's the action plan...

    1. Warm engine... then disconnect battery. Let engine cool.
    2. Replace the DPFE.
    3. Clean the MAF (With great care for the little wires - I heard Windex does
    the trick)
    4. Replace the PCV
    5. Restart car.

    If things go well and I'm feeling cocky, I'll tackle the rest of the list.

    The mileage is 55,228 and the code pulled is gone, the service manager said
    their machine pinpointed the DPFE.

    What do guys you recommend for an OBD-II scanner and where to get same?

    Thanks again,
    Steve





 

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