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Ford Explorer: Rebuild kit needed for 2.9L V6, Where/Who

  1. #1
    clutch@lycos.com
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    Rebuild kit needed for 2.9L V6, Where/Who

    My '91 Ranger extended cab 4x4 packed it in at 235,000 miles due to
    what I think is a cracked ring. I bought a Saturn 2001 SL1 since I
    really need to make it to work every night. Boy do I miss my truck!

    The Saturn gets about double the gas mileage which will help make the
    payments but it is not a truck. I can't do Home Depot with this
    thing.

    I checked around for long blocks and they are in the ~ 1700 - 2000
    dollar range and since, I now have transportation, I figure a rebuild
    that I do myself would be a good idea. I have time now to do a
    restoration on the truck since it won't be my primary transport.

    Who makes a reasonably priced rebuild kit? I have a feeling that I
    will need pistons. Cam and lifters also.

    I've been googling around but not doing so good. Sometimes getting
    the key words to separate the wheat from the chaff is a bit less than
    intuitive.

    Thanks in advance for pointers,

    Wes

    ps cross posted to rec.autos.4x4 and rec.autos.makers.ford.explorer
    since they seem to be relevant to the question.

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  2. #2
    Jim
    Guest

    Re: Rebuild kit needed for 2.9L V6, Where/Who

    You may be further ahead with the off-the-shelf rebuilt. At 235,000 miles, I
    would think that your block is ready to be rebored and have new pistons
    fitted. Then there's the question of the cylinder heads - probably new
    exhaust valves and new valve guides ...

    When it comes to these sorts of repairs, it is often hard to decide where to
    draw the line..... we're dumping some serious change (as well as time) into
    the project so we would like it to live as long as possible. Yes, we could
    always pack up the block and crank and cart them and the heads off to the
    machine shop but we start getting into the area of warranty responsibility
    and limitations.

    While not beyond the scope of a DIYer, there remains the problem of having a
    clean assembly area and the hassle of running back and forth if things
    aren't up to snuff.

    Having said that,
    http://www.federal-mogul.com/cda/content/front/0,2194,2442_2875_6779,00.html
    has a bit on engine kits as does
    http://engineparts.com/products/EngineKits.html - on that looks pretty
    interesting is http://www.enginekitsonline.com/

    HTH
    Jim Warman
    net

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  3. #3
    clutch@lycos.com
    Guest

    Re: Rebuild kit needed for 2.9L V6, Where/Who

    "Jim Warman" <net> wrote:
     

    I expect the block will need a rebore for sure, a cracked ring likely
    did some exhaust gas cutting of wall. Don't have the figures right at
    hand but a rebore didn't scare me. Condition of crank is an item that
    I hope will be ok. Lube pressure was good from day one to now. I hope
    std bearings on rod and crank will be okay. 

    http://www.northernautoparts.com/ProductModelDetail.cfm?ProductModelId=9058

    Found a kit that looks good and with machine work, I think a grand
    might to this. Engine kit seemed to be the magic word. Once you get
    past a grand, I really have to think about this. A single guy with
    two vehicles gets hosed for insurance in Michigan. I don't understand
    why, I can't drive two vehicles at once. I wish they would insure the
    driver, not the vehicles. Guess the insurance companies wouldn't make
    enough money on that one.
     

    No problem on assembly area. I have a garage and I bought a saturn so
    I now have a vehicle to drive so time isn't an issue. I've rebuilt a
    318 V8 and the I4 in my mom's Datsun B-210 with good results.
    Motorcycles and lawnmowers also. Auto trans also. I just don't care
    to work on cars if I can avoid it but with a serious dip in my income,
    due to a plant closing, using my tools again to fix my transportation
    is like an extra paycheck.
     

    It helped me find a hit. Have a great day.

    Wes 

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  4. #4
    R&B
    Guest

    Re: Rebuild kit needed for 2.9L V6, Where/Who

    The heads will be your biggest problem. I could not find one used set in
    Texas that wasn't cracked. There is a company that makes new castings, but I
    don't recall the name. The bottom line is, you won't find a used head that
    isn't cracked. If you buy a rebuild, only buy from the Ford house. They have
    them, but they have probably been welded. You might luck out on the heads if
    the vehicle was mainly driven in cooler climates. Went through all of this
    once; it wasn't fun.
    Ron

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