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Maintenance & Repair: Escort 1.6 Zetec poor mpg

  1. #1
    Robert
    Guest

    Escort 1.6 Zetec poor mpg

    Hi all,

    I've got a '93 Escort Zetec, and have noticed that the fuel economy
    has gone to pot recently. I've been doing a lot of motorway driving
    recently, and have noticed that I've been getting only about 28mpg out
    of it.
    A few months ago I was getting at least 35 (and my girlfriend was
    driving - she drives *FAST*).

    I don't understand what has caused the efficiency to drop off so
    suddenly and so much. I changed the plugs last week (the old ones had
    done about 15K), and it's not made a noticable difference. The old
    plugs showed no signs of fouling, they just had a slight whitish
    deposit, which I understand is indicative of an engine in good
    condition. Ie no oil leaking past rings or valves and correct fuel
    mixture.
    Oil was chaged 1,500 miles ago, although it was done 2-3 thousand past
    the recommended interval of 10K - I know, I know, very naughty!
    Seems to go as well as it ever did, although I always thought it
    seemed a bit sluggish for a 1.6...

    Had a new exhaust over the summer, and noticed that the end is sooty
    (but it's just passed it's MOT cat test so maybe it's normal?), dunno
    if that offers any clues.

    Would it be a good idea to put some of that injector cleaner additives
    in a tank of fuel? I've always been a bit suspicious of these
    products.

    Other than the fuel economy the car runs fine. Starts first time every
    time. The hydraulic tappets can be noisy if it's stood a while, but
    that's be expected I guess. Fair amount of air blowing through the oil
    cap when idling cold, but my mate reckons that's normal for a twin cam
    engine.

    It's done 71,500 miles. Anybody have any ideas what might be up?

    Cheers,

    Robert

  2. #2
    Tim..
    Guest

    Re: Escort 1.6 Zetec poor mpg


    "Robert Richards" <ac.uk> wrote in message
    news:google.com... 

    Firstly what oil was put in- only ever use the correct Ford 5w-30 else
    you'll have all sorts of problems.Is the car warming fully up- the
    thermostat may have gone west- temp gauge should ideally be at 3pm although
    4pm is ok. Second, check the o2 sensor connector clipped to the rad fan
    surround for water ingress or corroded connectors. After that you really
    need the o2 sensor checked for correct switching to make sure the ecu is
    entering closed loop operation. The degree of mpg loss is just that which
    would be caused by the engine operating in open loop mode.

    Tim..


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  3. #3
    Terry
    Guest

    Re: Escort 1.6 Zetec poor mpg

    Tim.. wrote: 

    I really can't understand this fanaticism about precise oil grades.
    Firstly, there is no such thing as a Ford engine oil - it's just rebranded.
    My Nissan recommendation is SAE 10W/30 to 15W/50. The optimum grade of oil
    is very much dependent on average ambient temperatures which are increasing
    anyway due to global warming. In any case, if you use garage servicing, you
    have little control over the oil grade or brand. In over forty years of
    motoring, I've used them all, including straight 30 oil, supermarket oils
    and all the top brands, and have taken many cars well over 100K miles
    without problems. Any oil will start to degrade after a few hundred miles
    and will no longer meet the original specification. The most important
    factor is regular oil & filter changes and I do believe that current
    manufacturers recommendations are far too long between oil changes. I
    certainly can't see why a slight change in oil specification can
    significantly affect petrol consumption - it's all a myth.

    Terry D.



  4. #4
    Andrew
    Guest

    Re: Escort 1.6 Zetec poor mpg


    "Terry D" <com> wrote in message
    news:Pwigb.6982$server.ntli.net...
     
    rebranded. 
    oil 
    increasing 
    you 

    Unless it's a pre 98 zetec :-)

    Pre 98 the zetec had hydraulic self adjusting tappets, commonly a garage
    would put in 10w40 oil and this would cause the tappets to hydraulically
    "lock" temporarially during their operation, due to the oil being too thick,
    causing said engine to run like shit. This is why engine oil grade is
    frequently mentioned when someone asks why their zetec donk is not
    performing to spec.



  5. #5
    DervMan
    Guest

    Re: Escort 1.6 Zetec poor mpg

    "Terry D" <com> wrote in message
    news:Pwigb.6982$server.ntli.net... 
    rebranded.

    This is true, however if you use oil sourced from Ford and you have a Zetec
    sticking valve problem, it's the dealership's fault, not your own (see
    below).
     
    oil 
    increasing 

    Which may or may not be proven, and even if global temperatures as an
    average were to rise:

    (a) the loss of the Gulf Stream would make the UK considerably cooler.
    (b) seasonal variances mean the argument is diddly squat anyway!
     

    That's not true. You can specify what oil they are to use, if for some
    reason you don't want to use the default option.
     
     

    First off, you need to re-read the post - it's not the grade of oil, per se,
    it's the problems that can arise from using the _wrong_ grade of oil. For
    this particular donk, sticking valves is the problem. For the pre-Zetec-E
    variants (i.e. those before the mark two Mondeo, heh), the oil grade is
    _vital_ - too think a grade and you can cause all sorts of problems.

    --
    The DervMan
    www.dervman.com



  6. #6
    Tim..
    Guest

    Re: Escort 1.6 Zetec poor mpg


    "Terry D" <com> wrote in message
    news:Pwigb.6982$server.ntli.net... 
    rebranded. 
    oil 
    increasing 
    you 

    Mostly yes, and no. I should have correctly said "use any brand of 5w-30
    oil". The Zetec engine, especially the early ones were *very* intolerant to
    an oil thicker than specified- it causes valve stick, running problems and
    generally very high oil pressure.

    Tim..


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  7. #7
    Robert
    Guest

    Re: Escort 1.6 Zetec poor mpg

    "Tim.." <com> wrote in message news:<bls68d$cvn$btinternet.com>... 
    [Crappy mpg performance] 

    I don't know. But the guy at the garage said "Oh, that's special oil
    for the Zetec isn't it?" when I handed the keys over.
     

    Yep this is fine. Sits at 3-4pm when cruising easily on motorway, 2pm
    when sitting in traffic for any length of time, at which point the fan
    cuts in.
     

    Nothing obvious here...
     

    Hmm. Any idea how much this will cost - is it worth just buying a new
    one and fitting it?
     
    Wouldn't the red light next to the clock on the dash do something to
    indicate this was the case (stay on more than 5 seconds after turning
    ignition on IIRC)

    Thanks for the help!

    Robert

  8. #8
    Robert
    Guest

    Re: Escort 1.6 Zetec poor mpg

    "Andrew Jewitt" <com> wrote in message news:<blsi3e$g06bp$news.uni-berlin.de>... 

    Well on the back of my owners manual it says 10W40 (admittedly this
    was obviously written in by the dealer when the car was new). Those
    cars in Halfords say 10W40, Haynes says 10W30 (which I can't find
    *anywhere*) and the owners manual itself states a variety of grades as
    acceptable, including all those metnioned so far in this thread.
    When topping it up I've always used 10W40.

    TBH, I don't think it's suffering from sticking valaves or anything
    like that as the engine sounds like it always did and there isn't a
    particularly strong smell or petrol or anything from the exhaust.

    Thanks,

    Robert

  9. #9
    Tim..
    Guest

    Re: Escort 1.6 Zetec poor mpg


    "Robert Richards" <ac.uk> wrote in message
    news:google.com... 
    news:<bls68d$cvn$btinternet.com>... 
    although 

    The red light in the clock is only the tell-tail for the immobilizer (if
    fitted) or alarm system (more likely on a 93). Ford never fitted a MIL until
    1997 or so, so its impossible to know if the ECU has detected a fault unless
    you hook it up to a code reader. A failed oxygen sensor doesnt always light
    the MIL anyway even on cars with it!

    Ask your local garage if they have an o2 sensor tester, inwhich case this
    would be the best plan on action to check whether it is working or not. If
    it is, next port of call would be the MAF sensor.

    I assume you dont have binding brakes or half flat tyres....

    Tim..


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  10. #10
    Robert
    Guest

    Re: Escort 1.6 Zetec poor mpg

    "Tim.." <com> wrote in message news:<blvd8d$74f$btinternet.com>... 

    What's a MAF sensor and where is it? I could check to see if that is
    corroded etc.

    Going back to the o2 sensor. You said to check it for corrosion or
    water ingress. What would indicate water ingress? The sensor (I am
    correct in thinking it's screwed into the exhaust downpipe?) just
    looks blck like it's covered in crud. I noticed the wires come out and
    are immediatly bent at a right angle by the radiator frame, the cable
    then trails off pressed hard up agains the radiatior. Don't know if
    this could have fractured a wire? 
    Tyres are OK - I always have them towards the top of the pressure
    range.
    Brakes. Now that's a moot point. They do squal a bit when goign round
    corners occassionally, but this is a lot better since I had the brakes
    serviced some months ago.
    In any case, all the wheels spin freely when the car is jacked.

    Cheers,

    Robert
     


 

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