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Mitsubishi: Clunky/notchy F5M42 transmission

  1. #1
    Microstar
    Guest

    Clunky/notchy F5M42 transmission

    Hi

    I have a 1995 Mitsubishi FTO (front-drive sports car with 2.0l V6
    engine). It uses the F5M42 five-speed manual transmission, as used on
    many other Mitsubishi cars.

    The car has only covered 20,000 miles before I bought it and generally
    is in excellent condition. I have one problem in that the gearshift
    1-2 and 2-3 is very notchy. 2-3 grinds if I shift quickly; its OK if I
    pause in neutral for a second. Strangly, I can do a fast 4-3 downshift
    with no problems at all. Shifting 2-1 is very difficult unless the car
    is stationary.

    I have chnaged the transmission fluid to Redline MT90, but it is no
    better.

    Any suggestions for improving my gearshift performance, short of
    pulling the 'box apart for new synchros?


  2. #2
    Stewart
    Guest

    Re: Clunky/notchy F5M42 transmission

    "Microstar" <com> wrote in message
    news:googlegroups.com... 

    Improper clutch release is the main cause of notchiness other than synchro
    wear. There's a freeplay adjustment on the shaft that goes into the clutch
    master. Pedal freeplay should be about 5mm before the master cylinder starts
    to move. Make sure the slave cylinder is not leaking. Make sure its the
    correct diameter. If the slave should be a 13/16" and has been replaced with
    a 7/8", the clutch won't release properly.

    If the car really has done only 20,000, and the above does not solve the
    problem, I'd suspect its been abused. In any case, you're facing at the very
    least, dropping the transmission to inspect the clutch (which may be the
    problem) and looking at and maybe replacing the synchros.

    Stewart DIBBS
    www.vysor.com/lancerproject



  3. #3
    Richie
    Guest

    Re: Clunky/notchy F5M42 transmission

    I am not familiar with your exact application, but I had similar symptoms
    when my clutch master cylinder was bad.
    If you have a hydraulic clutch, I'd look into it.


    "Microstar" <com> wrote in message
    news:googlegroups.com... 



  4. #4
    Outlander
    Guest

    Re: Clunky/notchy F5M42 transmission


    Richie Rich wrote: 
    symptoms 
    on 
    generally 
    gearshift 
    if I 
    downshift 
    car 
     
    The clutch cylinder advice is VERY good!



 

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