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Dodge: Broken Spark Plug - Need help fast

  1. #1
    jbarts
    Guest

    Broken Spark Plug - Need help fast

    1996 Dodge Ram 2500 5.9l engine

    I was changing my plugs and one broke. The "body" of the plug came out
    but the part that bottom part screws into the head is still in there.

    What can I do to remove this, I've tried my tap and die, I could not
    move it. Out of all the plugs it had the most rust. I've WD40 it and
    will let it sit overnight.

    Is there anything I can buy that will help me take this out?

    I'm guessing it might have to be drilled out.

    If I have to take it to a shop, what will something like this cost to
    fix?


    Please reply here, and if you need more info just ask, I'll be
    checking the thread hourly!


    Thanks!

  2. #2
    Lawrence
    Guest

    Re: Broken Spark Plug - Need help fast

    On Wed, 26 Jan 2005 21:01:37 -0500, jbarts <com>
    wrote:
     

    I think you mean the plug broke in half where the threads are left in
    the block along with the bottom part?

    This is time for REAL penetrating oil, NOT WD40, which is not a REAL
    penetrating oil.

    Use _real_ penetrating oil. Everybody owns at least some. Then let
    it soak, go out and give it a tap every now and then with a hammer and
    a screwdriver, and add MORE "Real" penetrating oil. Repeat as often
    as necessary until you've loosened the corrosion enough to get it out
    of the spark plug hole.

    Lg


  3. #3
    B.
    Guest

    Re: Broken Spark Plug - Need help fast

    You might be able to use some JB Weld and glue a nut on top of the busted
    piece and get another grip on it with a socket. If not, drill and pray the
    extractor doesn't snap off. Craftsman had a left-handed drill and easy-out
    combo that works but I don't know if it's large enough for a spark plug.

    B~



  4. #4
    sdlomi2
    Guest

    Re: Broken Spark Plug - Need help fast


    "jbarts" <com> wrote in message
    news:com... 
    FIRST: Try another plug to ensure it's not too hard to saw. If it is
    indeed sawable, buy a GOOD blade to do the work.
    If it comes down to it, grind down a hacksaw blade's width to access the
    hole in the middle of the plug. Wrap a rag around the other end for a
    handle, saw OUT TO the head-threads, do another section about 1/8-1/4-inch
    away, remove the sawed section(chisel?), then it should have enough freedom
    to be removed.
    Hope u don't have to revert to this--but it may work if all else fails.
    s



  5. #5
    William.
    Guest

    Re: Broken Spark Plug - Need help fast

    jbarts wrote: 

    I use Liquid wrench, WD is good but the LW is a tad better. You
    should use a six sided socket rather than 12. Is the engine good and
    cold, or was it still a little worm when you started to pull the
    plugs? Let it soak all night and you can get a lot more torque on it
    with the impact socket (six sided). Before you go to extremes and
    try to drill it out, try a couple of good raps with a hammer and an
    old 3/4 inch bolt as a punch, then put the impact socket back on it.
    If all that fails they can drill it out and put new threads in the
    hole with a "Helicoil repair kit".

    BILL P.

  6. #6
    ed
    Guest

    Re: Broken Spark Plug - Need help fast

    William. Boyd wrote: 
    Did anyone say use and "easy out" yet ?

    Its a reversed threaded little gizmo that can get in the center. you use
    a wrench on it and works like a charm.

  7. #7
    Phyloe
    Guest

    Re: Broken Spark Plug - Need help fast

    So far I have not seen anyone suggest heat. Often applying heat, as with a
    torch, will make the metal expand and subsequent cooling will break the
    metals apart. Of course you need access to a real torch. You could possibly
    drive the vehicle to somewhere there is such equipment. After you get the
    threads out you have to wonder about what may have fallen into the cylinder,
    how you can check and how you can get any foreign material out of there?
    Phyloe


    "jbarts" <com> wrote in message
    news:com... 



  8. #8
    Chas
    Guest

    Re: Broken Spark Plug - Need help fast


    "ed" <com> wrote in message
    news:b0ZJd.1429$.. 

    I've used an easy-out a number of times. Penetrating oil might get the
    broken part a bit loose but you still need to turn it .
    I have never used penetrating oil (for this problem) and have had excellent
    results with an easy-out.



  9. #9
    Lawrence
    Guest

    Re: Broken Spark Plug - Need help fast

    On Wed, 26 Jan 2005 22:23:51 -0600, "Phyloe" <net>
    wrote:
     

    What I would do? I have a small vacuum cleaner, it is the carry
    around portable thing but it plugs into the wall for power.

    I would use duct tape and put a hose on the nozzle so it would fit
    inside the cylinder through the spark plug hose, and I would vacuum
    the cylinder, keeping in mind that if it is a slant engine, parts will
    fall toward the center of the engine.

    You really need a bore scope to see inside, and nobody I know has the
    $ to afford one of those. Short of that, I would do the above,
    pulling out the hose often to see if something is attached to it that
    is too large to go through the tube.

    Lg

     


  10. #10
    Joe
    Guest

    Re: Broken Spark Plug - Need help fast

    DON'T try this trick on aluminum heads!!!
    A chisel will cost you a new head.
    Pay particular attention to not getting chips in the cylinder, that
    WILL destroy your engine. Best to remove the head.

    Joe


    On Wed, 26 Jan 2005 21:43:06 -0500, "sdlomi2" <com>
    wrote:
     



 
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