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Audi: 2000 A4 Known Problem W/ E-Brake/Cable?

  1. #1
    brad
    Guest

    2000 A4 Known Problem W/ E-Brake/Cable?

    Hello and Thank You All for the Good Info I've Learned Here-

    November 1, 2003 purchased a 2000 A4 w/ 18,000 miles from a
    dealer (w/ audi certified warranty). The car has been perfect until,
    in January, when (coincidentally?) the weather here in New England
    plunged to the single digits Fahrenheit, I came out one day when the
    car had been parked with the hand brake on (it's a standard if that
    matters), and the brake was slightly "stuck." When you released the
    brake, it didn't "ratchet" down the last inch or so of travel, it did
    go down, but felt strange. The car felt like the brakes were lightly
    applied. It took me a part of the mile drive to my office to figure
    out what was going on. Called the Audi tow program and they towed it
    to the dealer.

    Dealer said the rear rotors (?) were trashed and the car
    needed what sounded like kind of a major re-build of the rear brakes.
    But, they kept the car for a week, mostly waiting for parts. I
    questioned why so long for common parts for a relatively new car.
    Never really got a straight/satisfactory answer. I was given a
    loaner under the warranty (still using the balance of the new car
    warranty).

    A week later, same problem, but not as bad, much more
    subtle. The brakes "barely" dragging, but still, not right. Brought
    it back. Now dealer says it will be "at least" a week, and that
    another A4 has been waiting about that amount of time for the
    same/similar parts for the same/similar problem. Service guy
    speculates maybe it's a widespread or spreading problem, although he
    says there have been no service bulletins.

    THIS time, they say it's the e-brake cable. Seems to me
    this was likely the problem the first time, too, but that they fixed
    the damage caused by the problem the first time, and not the problem
    itself. This time, they say it's just the cable, but they assure me
    the rear brakes themselves are fine this time, that they look like new
    "just as you'd expect."

    I like these guys. This is my second Audi from this
    dealership, and I've always felt they've treated me as fairly as any
    dealership, and honestly. My questions:
    1. Is anyone aware of this as a known problem with the A4?
    2. Should I accept that my brakes were not damaged this time?
    3. Would you accept waiting a week for brake parts, twice in one
    month, for a 2 year old car? Do I have any choice? Can I go to
    another level without alienating the guys who I have to "live with"
    for service for the next 80,000 miles, and if I did, is it likely to
    make any difference?

    Thanks for your collective wisdom,

    Brad

  2. #2
    daytripper
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    On 12 Feb 2004 18:19:33 -0800, com (brad) wrote:
     

    This is the first time I've seen this bug reported *here*, fwiw.

    You could ask them to pull the rear wheels off so you can inspect the rotors.

    The dealer wouldn't suggest this (for obvious reasons) but the last time I had
    an e-brake cable seize (on my well-aged and thoroughly salted New England
    Pathfinder) I disconnected it and continued to drive until the replacement
    cable assembly arrived.

    I doubt venting to Audi NA will get the parts there any quicker, but it might
    make you feel better. The dealer might be notified, but from your description
    it doesn't sound like a dealer problem wrt the parts availability.

    As for whether they should have noticed the balky cable, the fact that the
    symptoms were greatly reduced after the initial service makes it a bit of a
    close call...

    /daytripper
    '00 s4 6spd

  3. #3
    Alec
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    I had that problem on my passat a while back.
    Water gets in the handbrake cable and then freezes locking the rear brakes
    on.
    There will be a perished rubber cover at the calliper end.
    Rgds
    Alec



  4. #4
    C.R.
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    com (brad) wrote in message news:<google.com>... 

    However, with that kind of miles on it, *not driven* regularly. Also,
    it's quite likely the parking brake wasn't used often, if at all.
    This is the absolute fastest and best way to kill these parking brake
    mechanisms. This idiotic Audi 'design feature' has been around for at
    least 20 years now (my '84 4KQ has it) and it still works no better.
     

    This could have been a frozen cable from a slight break in the jacket
    or end bellows or it could have been frozen crud around the exposed
    mechanism on the bottom of each rear caliper. Have the dealer show it
    to you next time it's up on a lift and you'll understand. Either way,
    it's hard to prevent without constant visual inspection. The best
    prevention, as others will surely tell you here, is to lubricate the
    living hell out of it and use it as often as possible to keep it
    moving. Even then, expect it to crap out every few years,
    necessitating an obscenely expensive caliper rebuild or (faster and
    cheaper) replacement with ~@$200 rebuilt calipers.
     

    Unfortunately, it's about as major as you can get for a system as
    'simple' as disk brake calipers.
     

    Most people don't use that brake, so the problem simply hasn't been
    discovered yet. It's when these cars 'trickle down' to guys like you
    and me that it arises. Oddly, as time goes on, the parts get easier
    to find. If you're keeping this thing beyond the warranty period, you
    might want to look for an independent who can work on it and get in
    touch with Blaufergnügen (www.audiquattroparts.com) for parts.
     

    The service guy is either lying or he's new to Audis. He wouldn't be
    far wrong to say, "They *all* do that." I can understand his
    reluctance to do so, but if you tell him you already heard it here, he
    might open up. ;^)
     

    Might well be, but you say there *was* less drag, so it's probably
    fine.
     

    No; *all* VW/Audi products with rear disk brakes use this moronic
    system. You can read about it by doing a Google search here for
    threads about it dating from years before yours was even built.
     

    In the absence of any evidence otherwise (You can *see* the disks
    through the wheels, can't you?), I would.
     

    Not for a Ford or a Chevy. Yes, for an Alfa. Audi's in between.
    However, as another poster suggested, you *can* drive the car this
    way. First make sure the parking brake is fully disengaged. Then,
    just don't use it and don't park on any hills ...
     

    Nope. Not worth it. Audi's got two decades of 'experience' with this
    crap. If they were responsive to logic and input, they would have
    changed it long ago.
    --
    C.R. Krieger
    (Not new here)

  5. #5
    dogleggs@earthlink.net
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    On 12 Feb 2004 18:19:33 -0800, com (brad) wrote:
     



    The problem lies in the boots for for the e-brake cables. The
    cables finish their run vertically and moisture runs down past the
    boots inside the cable housing and collects in the lowest point and
    freezes. Audi is exausting it's supply of cables and so they're not
    readily available. There is some talk of applying a lubricant with
    water displacing properties,insted of replacing cables, but nothing
    definate yet. I will re-post if I hear anything else. A bottle of
    Triflow from the local bike shop would probably do more good than
    beating up on the dealer.

    douglas

  6. #6
    brad
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    Oops, don't know how that brain fart happened, it's an 02 A4, not a
    2000 (sorry)- o.p.

    com (C.R. Krieger) wrote in message news:<google.com>... 


    However, in light of this part of your answer, I guess my mistake
    doesn't affect your answer....
     



     


    I will do so, but just from reading some of the other responses to
    this post, I'm getting a sense of it. Vertical termination of cable
    housing (near rear wheels?) causes freezing of collected water in this
    area. Makes sense, I guess I was just lucky that the 97 A4 I just
    traded this new one in for after 6 new england winters never had the
    problem, and I'd never heard of it.

     

    Yep, I see what you mean (former 86 Alfetta GT owner...)

     

    I certainly would have been willing to do this had I known it was an
    option. But at certain times I couldn't get my brake "unstuck" (it
    was in the "stuck" position when I drove it to the dealer, but with
    just a slight pull). If I coulda "unstuck" it I would have driven it
    that way, especially if I had known it was going to take what's now
    going on 2 weeks....
     


    Yep, you are of course clearly right about this. It's hard to be this
    rational when you want your new car back, but I'll try to be....


    thanks for your helpful response....

  7. #7
    brad
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    Douglas,

    Thank you for this very helpful information. Sheesh, why can't the
    dealer just tell you this stuff? How could there not be a service
    bulletin on it if the parts are getting scarce and the fix (at least
    temporary) may be so easy?...

    Is the area where the water collects reasonably accessible, so that
    you could spray some wd-40 in there?


    net wrote in message news:<com>... 

  8. #8
    dogleggs@earthlink.net
    Guest

    Re: 2000 A4 Known Problem W/ E-Brake/Cable?

    On 15 Feb 2004 11:49:57 -0800, com (brad) wrote:
     


    This really depends on how much water and how long it's been
    in there. Triflow or something similar that has some Teflon in it will
    work better. In my experience WD 40 doesn't have much staying power.
    This problem is actually different on the '02 and up A4's because the
    earlier cables didn't go up vertically. This is also I think, why Audi
    hasn't had an answer so quickly. Yes, it has been common to replace
    cables in older vehicles, but that is because eventually the housing
    coating breaks down so that the metal jacket rusts and binds. Freezing
    is a new problem (at least for A4 Audi's). The weather in New England
    has been paticularly bad this year, very cold with enough warm wet
    days for the water to get in.
    To apply Triflow you have to get underneath and find the
    rubber boots on the brake calipers and using the small plasic tube
    that coms with the bottle, run several drops inside. It may take a
    couple of applications to get enough penetration to do some good. Very
    good on lock cylinders too this time of year.

    good luck
    douglas


 

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